Carton Formers is a highly efficient forming equipment designed by Seiko Packaging Machinery Co., Ltd. for the production of small batches and multiple specifications of corrugated boxes. Carton Formers uses automation technology to quickly and accurately fold, slot, crimp and form flat cardboard into three-dimensional cartons. As a representative of innovation in the field of packaging machinery, Carton Formers has completely changed the inefficient mode of traditional small orders relying on manual or semi-automatic equipment. Through modular design and intelligent control, it realizes the full process automation production from feeding to boxing.

Carton Formers can adapt to the processing of ultra-wide cardboard from 120mm to 2500mm, and the thickness is compatible with a variety of materials from 2-11mm. Carton Formers are particularly suitable for e-commerce, customized gifts, industrial spare parts and other fields that require fast order change. By integrating CE-certified safety control systems and precision transmission structures, Carton Formers minimizes manual intervention while ensuring stability, becoming the preferred equipment for small and medium-sized packaging companies to upgrade flexible production.

Carton Formers Parameter

Advantages of Carton Formers

1. Super strong size adaptability

Parameter support: maximum feed width 2500mm, unlimited length, minimum support 120×350mm cardboard, covering processing needs from micro electronic product boxes to large industrial packaging.

Technical highlights: Carton Formers adopts dynamic deviation correction guide rails and servo-driven feeding system, which can automatically identify cardboard size and adjust processing path. No manual calibration is required when changing orders, saving 30% of machine adjustment time.

2. High-precision forming ability

Parameter support: slotting width 7mm±0.2mm, die-cutting accuracy error ≤0.5mm, angle cutting maximum 45°.

Technical highlights: Equipped with patented "double-knife linkage slotting module", the pressure sensor provides real-time feedback on cutting depth to ensure that thick cardboard slots are free of burrs; the angle cutting function supports one-time forming of special-shaped boxes.

3. Efficient production and energy-saving design

Parameter support: speed 400-600pcs/h, total motor power is only 15kW, and energy consumption is 20% lower than similar equipment.

Technical highlights: Carton Formers uses variable frequency speed control motor and intermittent air supply system, automatically enters standby state when unloaded to avoid energy waste; high-speed chain conveyor belt cooperates with vacuum adsorption table to reduce cardboard sliding loss.

4. Intelligent human-computer interaction

Technical expansion: Equipped with a 10-inch touch screen, built-in multi-language interface and preset process library (such as food box moisture-proof indentation parameters), supports scanning code to retrieve historical order data; optional Internet of Things module, remote monitoring of fault codes and production capacity statistics.

5. Structural durability and safety

Parameter support: The net weight of the whole machine is 5000kg, and the frame is laser welded with Q235B steel, which will not deform during long-term operation.

Technical highlights: Key transmission components adopt IP67 protection level to adapt to high dust environment; the emergency brake button is linked with the photoelectric guardrail, the response time is less than 0.1 seconds, and it has passed the CE Machinery Directive certification.

Application of Carton Formers

1. E-commerce customized packaging

Adaptation parameters: Carton Formers uses a minimum box height of 70mm and a production capacity of 400pcs/h to meet the personalized short-order needs of e-commerce customers with an average daily order volume of less than 1,000 orders, such as holiday gift boxes and brand co-branded packaging.

2. Precision instrument protection box

Adaptation parameters: Carton Formers produces industrial instrument boxes with buffer structures through 7mm precise slotting and 11mm thick cardboard processing capabilities, and the lining positioning error is ≤1mm.

3. Fresh cold chain transport box

Adaptation parameters: Carton Formers supports 2000mm high carton forming, and with food-grade creasing line technology, it can quickly produce fresh insulation boxes with waterproof coatings.

4. Auto parts turnover box

Adaptation parameters: 2500mm ultra-wide processing capacity, can make special boxes for heavy engine parts, with a load-bearing capacity of 200kg, and supports folding storage design.

5. Exhibition props

Adaptation parameters: 45° angle cutting function is used to make special-shaped display racks, with unlimited length feeding, single-shot molding of 2.5m large exhibition stand backboard.

Care and Maintenance of Carton Formers

1. Daily lubrication management

Based on parameters: Carton Formers adds lithium-based grease (NLGI Grade 2) every 8 hours for chains and guide rails driven by 15kW motors to prevent wear during high-load operation.

2. Tool maintenance cycle

Operation specification: The slotting blade needs to be disassembled and polished every 100,000 times of processing, and the die-cutting knife adjusts the pressure according to the thickness of the cardboard (2-11mm) to avoid edge cracking.

3. Pneumatic system detection

Parameter association: The air pressure needs to be stable within the range of 0.3-0.6Mpa, and the triple filter element is checked weekly to prevent impurities from clogging the solenoid valve.

4. Electrical component protection

Safety tips: Dust the control cabinet monthly to ensure that the cooling fan (integrated in the 4020×2050mm body) is ventilated unobstructed to avoid overheating and malfunctions.

5. Structural calibration

Technical advice: Use a laser level to check the parallelism of the table surface every quarter, and make compensation adjustments for the micro-deformation that may be caused by the 5000kg deadweight.